Campbell Hausfeld VT6195 Air Compressor Manual
Important Safety Information
Please read and save these instructions. Read carefully before attempting to assemble, install, operate, or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. This manual contains important safety, operational, and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance. Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used make up a high-pressure pumping system, the following safety precautions must be observed at all times:
- Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
- Follow all local electrical and safety codes as well as the United States National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).
- Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.
- Keep visitors away and NEVER allow children in the work area.
- Wear safety glasses and use hearing protection when operating the unit.
- Do not stand on or use the unit as a handhold.
- Before each use, inspect the compressed air system and electrical components for signs of damage, deterioration, weakness, or leakage. Repair or replace defective items before using.
- Check all fasteners at frequent intervals for proper tightness.
Getting To Know Your Compressor
INSTALLATION INSTRUCTIONS
Disconnect, tag, and lock out the power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. Do not lift or move the unit without appropriately rated equipment. Be sure the unit is securely attached to the lifting device used. Do not lift the unit by holding onto tubes or coolers. Do not use a unit to lift other attached equipment. Never use the wood shipping skids for mounting the compressor.
Picking the Location
Install and operate the unit at least 18 inches from any obstructions in a clean, well-ventilated area. The surrounding air temperature should not exceed 100° F. This will ensure an unobstructed flow of air to cool the compressor and allow adequate space for maintenance. Do not locate the compressor air inlet near the steam, paint spray, sandblast areas, or any other source of contamination.
Tank Mounting
The tank should be bolted into a flat, even, concrete floor or on a separate concrete foundation. Vibration isolators should be used between the tank leg and the floor. Model MP345700AJ isolator pads are recommended for installation. When using isolator pads, do not draw bolts tight. Allow the pads to absorb vibrations. When isolators are used, a flexible hose or coupling should be installed between the tank and service piping. Failure to properly install the tank can lead to cracks at the welded joints and possible bursting.
Never use plastic (PVC) pipes for compressed air. Serious injury or death could result. Any tube, pipe, or hose connected to the unit must be able to withstand the temperature generated and retain the pressure. All pressurized components of the air system must have a pressure rating of 200 psi or higher. Incorrect selection and installation of any tube, pipe, or hose could result in bursting and injury. Connect the piping system to the tank using the same size fitting as the discharge port.
OPERATING INSTRUCTIONS
Recommended Break-In Period
The compressor should be run continuously at 90 PSI or lower for one hour to allow proper seating of the piston rings.
- Open the drain completely and run the compressor for 60 minutes.
- Turn off the compressor and close the drain. The compressor is now ready for use.
If the compressor is run under humid conditions for short periods of time, the humidity will condense in the crankcase and cause the oil to look creamy. Oil contaminated by condensed water will not provide adequate lubrication and must be changed immediately. Using contaminated oil will damage bearings, pistons, cylinders, and rings and is not covered under warranty. To avoid water condensation in the oil, periodically run the compressor with tank pressure near 120 psi for single-stage compressors by opening the drain valve or an air valve connected to the tank or hose. Run the pump for an hour at a time at least once a week or more often if the condensation reoccurs. IMPORTANT: Change oil after the first 50 hours of operation and every 200 hours afterward.
MAINTENANCE AND INSPECTION INSTRUCTIONS
Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. In order to maintain efficient operation of the compressor system, check the air filter and oil level before each use. The ASME safety valve should also be checked daily.Pull ring on safety valve and allow the ring to snap back to normal position. This valve automatically releases air if the tank pressure exceeds the preset maximum. If air leaks after the ring has been released, or the valve is stuck and cannot be actuated by the ring, the ASME safety valve must be replaced.
Compressor Lubrication
See Installation. Add oil as required. The oil should be changed every three months or after every 200 hours of operation; whichever comes first. If the compressor is run under humid conditions for short periods of time, the humidity will condense in the crankcase and cause the oil to look creamy. Oil contaminated by condensed water will not provide adequate lubrication and must be changed immediately.
Using contaminated oil will damage bearings, pistons, cylinders and rings and is not covered under warranty. To avoid water condensation in the oil, periodically run the compressor with tank pressure near 120 psi for single stage compressors by opening the drain or an air valve connected to the tank or hose. Run the pump for an hour at a time at least once a week or more often if the condensation reoccurs. IMPORTANT: Change oil after first 50 hours of operation.
Air Filter
Never run the compressor pump without an intake air filter or with a clogged intake air filter. The air filter element should be checked monthly. Operating compressor with a dirty filter can cause high oil consumption and increase oil contamination in the discharge air. If the air filter is dirty it must be replaced.
