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Coleman BK200-K Go Kart Powersports User Manual
How to Use the Coleman BK200 Go-Kart
- Pre-Ride Inspection: Ensure all nuts and bolts are tight, tires are inflated properly, and oil levels are correct.
- Starting: Pull the manual start cord firmly to start the engine.
- Riding: Use the throttle and brakes smoothly. Always wear protective gear.
- Shut Off: Turn off the engine after use and let it cool down before performing any maintenance.
REMOVAL FROM CRATE
- Remove metal crate from around Go-Kart.
- Locate and Remove Owner’s/ Operator’s manual, Set up instructions and all documentation.
- Locate and remove all part and hardware from crate and set aside.
Note: Some hardware may already be mounted at part locations on the Go-Kart. This hardware will need to be removed then re-attached during assembly
HARDWARE PACK
Assembly Checklist & Pre-Ride Inspection
The manual outlines detailed steps to assemble your Coleman BK200. Below is an overview of the key assembly points:
Front Shock Assembly
Attach shocks on each side of front assembly to top shock mounts with M10 bolts (1) and Lock Nuts (2)
- M10 X 45 bolts 4ea. (1)
- M10 Lock Nuts 4 ea. (2)
Note: The center of the Go-kart will need to be lifted to install shocks, spindles and wheels. This can be done with a floor jack.
Install Locations
Front Wheel Installation
- Install front tires with valve stems facing out. Ensure tread pattern is facing forward (2).
- Secure each tire onto each front hub(3) using 4 – M10 Lug Nuts(1).
- Tighten Lug Nuts to 29 ft.lbs (40Nm) on all four tires
BRUSH GUARD INSTALLATION.
- M8 X 60 bolts 5 ea.
- M8 X 55 bolts 6 ea.
- M8 Lock Nuts 6ea.
- M8 Concave Spacers 1 7 ea
- Attach Middle protecting pole (5) with M8 X55bolts (2) , Concave Spacers(4) and Lock Nuts (3).
- Attach Front protecting pole (6) with M8X60bolts (1) , M8X55 bolts (2) Concave Spacers(4) and Lock Nuts(3).
- Attach Rear guide bar (6) with M8X60bolts (1) , Concave Spacers(4) .
FRONT BUMPER NSTALLATION
- M8 X 60 bolts 2 ea.
- M8 X 55 bolts 2 ea.
- M8 Lock Nuts 4ea.
- M8 Concave Spacers 4ea.
- Attach Front Bumper(5) to Frame with M8X 60bolts (1) , M8 X 55 bolts (2),Concave Spacers(4) and Lock Nuts (3).
Oil Cooler Installation
- M6 X 20 bolts 2 ea.
- M6 X 30 bolts 2 ea.
- M6 Lock Nuts 4ea.
- Attach Oil Cooler(4) to Frame and Rear guide bar with M6 X 20bolts (1) , M6 X 30 bolts(2), and Lock Nuts (3).
Maintenance Guide
Proper maintenance is essential to keep your Coleman BK200 Go-Kart running smoothly and safely. Below are the key maintenance tasks recommended in the owner’s manual:
Engine Oil Change
- Change engine oil after the first 5 hours of operation and every 10 hours thereafter.
- Use 10W-40 or 10W-30 oil.
- Always check the oil level before each ride.
Air Filter Maintenance
- Inspect air filter every 5 hours of operation.
- Clean or replace the air filter if clogged or dirty.
Spark Plug Inspection
- Inspect and clean the spark plug every 10 hours of use.
- Replace spark plug annually or if it shows signs of wear.
Brake System Check
- Inspect brake pads and hydraulic brake fluid regularly.
- Replace brake pads when worn.
- Refill brake fluid as needed.
Chain Lubrication
- Clean and lubricate the chain after every ride.
- Check chain tension and adjust if necessary.
Tire Inspection
- Check tire pressure before each ride.
- Inspect tires for wear, punctures, or damage.
Bolt Tightening
- Inspect all bolts and nuts regularly.
- Tighten any loose bolts to avoid unsafe operation.
Features
- Durable Frame: Built with a strong steel frame designed for off-road durability.
- 200cc Engine: Offers powerful performance ideal for all terrains.
- Front and Rear Suspension: Ensures a smooth and stable ride.
- Dual Seats with Seatbelts: Provides comfortable and safe riding for two riders.
- LED Headlights: Perfect for low-light riding conditions.
- Hydraulic Disk Brakes: Efficient braking system for maximum safety.
Specifications
- Engine: 196cc, 4-Stroke, OHV, Single Cylinder
- Horsepower: 6.5 HP
- Starting System: Manual pull start
- Transmission: Automatic CVT
- Brakes: Hydraulic Disc (rear)
- Suspension: Front and rear independent suspension
- Tires: All-terrain tires
- Fuel Capacity: 0.95 gallons (3.6 L)
- Top Speed: Approx. 35 MPH (56 KMH)
Troubleshooting Common Issues
- Engine Won’t Start:
- Check fuel level and oil.
- Inspect spark plug for wear.
- Ensure kill switch is in the “ON” position.
- Low Engine Power:
- Clean air filter.
- Check fuel quality.
- Inspect carburet or for blockages.
- Unstable Ride:
- Check tire pressure.
- Tighten suspension bolts.
For more troubleshooting help, contact Coleman Powersports Support.
FAQS
How fast can a Coleman go-kart go?
The go-kart has a heavy-duty metal frame, rugged all-terrain tires, and a load capacity of 275 lbs . It reaches a top speed of 23 mph and is equipped with safety harnesses.
What oil goes in a Coleman go-kart?
4-Stroke Kart Oil (5W20)
How fast do 200cc karts go?
The top speed of a 200cc go-kart can vary, but on average, it can reach speeds between 75 to 120 mph.
Does the Coleman go-kart have reverse?
Coleman Powersports GK200 196cc Gas Powered Dual Seat Go-Kart, Reverse Gear, Adjustable Suspension, 275 lbs Maximum Load, Off Road Adventure Vehicle.
Do go-karts change gears?
There is usually a lever or handle that can be used to change gears in the karts, it can be pulled to upshift and pushed to downshift.
Do go-karts need batteries?
While many of us might associate high-tech batteries with lithium, the truth is, most electric go-karts roll with lead-acid batteries at their core.
Do go-karts need a clutch?
A go-kart clutch is more than just a power transmitter. It serves an essential function that contributes to the overall performance of the kart.
What are the rules of go-karting?
- NO CONTACT of any kind with walls or other karts for ANY reason!
- No bumping, No blocking, No exceptions.
- Use Brakes before turns.
- Avoid Traffic, you are racing for time (fastest lap time) not position.
- Let faster drivers pass.
- Smoother is faster.
- Keep hands and feet inside go-kart at all times.
What is the principle of go kart?
Go-karting leverages physics principles such as Newton’s laws, aerodynamics, and friction to achieve speed and control.
What is the purpose of go-kart?
Go-karting is a recreational motorsport activity that involves driving small, open-wheel vehicles on a track