Sealey AK2971 Butane Soldering Iron Kit User Guide
INTRODUCTION
One of a comprehensive range of Premier Hand Tools, suitable for daily professional use. 3-in-1 device that can be used for heating, soldering and shrinking. Fitted with indexing head for three different positions as well as magnetic stand. Powered by butane (lighter fuel) and features a piezoelectric ignition switch. Viewing window at bottom of device to monitor fuel. Flame temperature 1300°C, soldering temperature 450°C and hot air temperature 600°C (Approximately). 60-75 Minute run time with 30ml fuel capacity. Kit Includes; soldering iron, chisel tip, anvil tip, needle tip, hot knife, deflector nozzle, lead free solder, cleansing sponge and tip holder.
BOX CONTENTS
- Chisel Tip
- Anvil Tip
- Needle Tip
- Hot Knife
- Heat Shrink Deflector Nozzle
- Lead Free Solder
- Soldering Sponge
- Tip Holder/Cap
- Pointed Tip
- Stand
OPERATION
- The tip of the appliance can be adjusted to 3 different degrees of angle. Press the incline adjustment button (fig.1.1) and position the appliance head according to the desired inclination.
- Press the safety lock button (fig.1.2) and at the same time lower the ignition lever (fig.1.3) using your thumb. This action will ignite the appliance.
- Hold the ignition lever (fig.1.3) and release the safety lock button (fig.1.2).
- Move the continuous flame switch (fig.1.4) to the right for a constant flame.
- Adjust the flame power by moving the adjustment lever (fig.1.5) to the right to increase the power or to the left to decrease it.
- To switch off the appliance, move the continuous flame switch (fig.1.4) to the left, this will cut off the gas supply and extinguish the flame.
- Ensure flame is extinguished and gas is off after each use.
- Stop the operation every 5 minutes to cool the tool.
MAINTENANCE & CLEANING
REFILL
- Fill only with butane gas. It may be hazardous to attempt to fill with other types of gas.
- Refill in a well-ventilated area, away from flame, combustible materials and other persons.
- Please make sure the fire is off before refilling.
- Placing the soldering iron in an upside-down position, Insert the gas canister into the torch refilling valve.
- Fill slowly. DO NOT overfill. When gas starts to Flow out, stop filling
- After filling, wipe lighter and hands dry before igniting.
- After refilling operation the gas takes some minutes to stabilize.
- For next refilling, let the torch cool down for 5 Minutes before filling the tank.
REPLACEMENT OR INSTALLATION OF INSERTS
- Be sure to use the insert right for the job you want.
- Use only the inserts that fit perfectly on the tool. The inserts that DO NOT fit perfectly can result in uncontrolled and dangerous flame. Remove the tip by turning the ring nut (fig.1.6) anticlockwise. Remove the tip and install the desired one. Tighten with the ring nut (fig.1.6) by turning it clockwise.
- Tighten the inserts securely. For the completely heating of the inserts it is necessary to wait for 25 seconds.
CLEANING
- Turn off the soldering iron and let it cool completely before cleaning.
- The outside unit can be cleaned with a damp cloth with a little mild detergent.
- Clean the tip on the sponge when it is still warm.
Specifications
Specification | Details |
---|---|
Fuel Type | Butane Gas |
Ignition System | Piezo Electric |
Flame Temperature | Up to ~1300°C (2372°F) (torch mode) |
Soldering Tip Temp | Up to ~500°C (932°F) |
Operating Time (per fill) | Approximately 30–60 minutes |
Tip Types | Soldering, Hot Air Blower, Torch |
Weight | Lightweight, under 200g (varies by model) |
Safety Lock | Yes |
Flame Adjustment | Yes – Manual dial control |
Warranty | Typically 1 year (check packaging/manual) |
Troubleshooting Guide
Problem: Gun Doesn’t Ignite
- Empty fuel tank
- Blocked nozzle
- Faulty Piezo igniter
Solutions:
- Refill with quality butane gas
- Clean nozzle with compressed air
- Ensure you’re pressing the ignition button firmly
Problem: Weak or Flickering Flame
- Low fuel level
- Partially blocked burner
- Outdoor wind interference
Solutions:
- Refill with butane
- Clean the nozzle and burner holes
- Use indoors or in wind-sheltered areas
Problem: Soldering Tip Not Heating
- Incorrect tip installed
- Tip not fully seated
- Clogged burner
Solutions:
- Turn off the device and check tip connection
- Clean any debris or carbon residue from tip
- Replace tip if worn out
Problem: Gas Leaking When Refilling
- Refill canister not compatible
- Faulty or worn-out fill valve
Solutions:
- Use a standard butane refill with a universal nozzle
- Gently clean the valve and try again
- If persistent, replace the fill valve or contact customer service
FAQS
- The soldering pen will melt both silver and gold solder. It can be used as a mini-torch or heat blower.
- When soldering larger components like transformers and battery cables, at least 50W is recommended.
- Soldering Iron Temperature is, ideally, between 650° to 750° F (340° to 400° C).
- A soldering iron uses high temperatures, usually generated by electricity, to heat metal alloys to their melting point, allowing the operator to join two pieces of metal to each other.
- Flux is an essential component in electronic soldering. It removes oxides, promotes wetting, enhances solder flow, and prevents re-oxidation.
- A soldering iron is used to heat the metal (base material) of the part to be soldered.
- For the manufacture and repair of printed circuit boards (PCBs) and other electronic components.
- As a Soldered , you will connect or stick different electronic parts together using soldering methods.
- Soldering comes on a spool and looks like wire. You’ll need 8 to 10 inches of the solder extended from the spool.
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